ISSN 0430-6252. Physicochemical Mechanics of Materials. 2023.
Volume 59, Issue 4

Mechanical properties of Inconel 718 alloy produced by selective laser melting technology with dynamic focusing on the application surface

Keywords

selective laser melting, dynamic focusing, focal length correction, Inconel 718 alloy, mechanical properties.

Cite as

Adzhamskyi S. V., Kononenko G. A., and Podolskyi R. V. Mechanical properties of Inconel 718 alloy produced by selective laser melting technology with dynamic focusing on the application surface. Physicochemical Mechanics of Materials. 2023. 59(4), 38-43.

https://doi.org/10.15407/pcmm2023.04.038

Abstract

The technology of selective laser melting is one of the modern methods of manufacturing parts of complex geometry, which are difficult to reproduce in the conditions of traditional production. When focusing the laser beam on the surface of the construction platform, there is a problem of defocusing the laser beam when it deviates from the center of the platform. One of the ways to ensure stable parameters and print quality is the method of dynamic focusing when moving the optical system along the Z axis. The experiment was performed on an Alfa-280 3D printer (ALT Ukraine LLC), equipped with two scanning systems with single-mode fiber ytterbium lasers. The influence of the location on the platform of test samples made of heat-resistant alloy Inconel 718 on the features of mechanical properties was studied. It was established that the mechanical properties (temporal resistance, relative elongation, relative narrowing) of samples located in the corners of the platform had differences in values from 1 to 38% due to the displacement of the beam defocusing area. When manufacturing products, it is recommended to place them as close as possible to the axis of the optical system.

References

  1. J.-P. Kruth, M.-C. Leu, and T. Nakagawa, “Progress in additive manufacturing and rapid prototyping,” CIRP Annals – Manuf. Techn., 47, Is. 2, 525-540 (1998). https://doi.org/10.1016/S0007-8506(07)63240-5
  2. V. S. Kovalenko, L. F. Golovko, G. V. Merkulov, and A.I. Stryzhak, Hardening of Parts with a Laser Beam [in Ukrainian], Tekhnika, Kyiv (1981).
  3. S. V. Adjamskiy, G. A. Kononenko, and R. V. Podolskyi, “Investigation of plastic properties of AISI 316l steel by method of registration of macrolocalization fields,” Systemni Tekhnologii [in Ukrainian], 4, No. 135, 3-11 (2021). https://doi.org/10.34185/1562-9945-4-135-2021-01
  4. C. Kamath, “Data mining and statistical inference in selective laser melting,” Int J. Adv. Manuf. Techn., 86, 1659-1677 (2016). https://doi.org/10.1007/s00170-015-8289-2
  5. S. V. Adjamskiy, G. A. Kononenko, and R. V. Podolskyi, “Application of SLM-technology for manufacture of dental implants from Ti-6Al-4V alloy,” The Paton Weld. J., Is. 11, 15-21 (2021). https://doi.org/10.37434/tpwj2021.11.03
  6. S. V. Adjamskiy, G. A. Kononenko, and R. V. Podolskyi, “Influence of SLM-process parameters on the formation of the boundaries of parts of heat-resistant nickel alloy Inconel 718,” Space Sci. & Technol, 7, Is. 6, 105-114 (2021).
  7. SCANLAB LTD. Access to the resource: https://www.scanlab.de/en/products/scan-systems
  8. G. E. Bean, D. B. Witkin, T. D. McLouth, and R. J. Zaldivar, “The effect of laser focus and process parameters on microstructure and mechanical properties of SLM Inconel 718,” Proceedings of SPIE – Int. Soc. Optical Eng., 10523, art. no. 105230Y (2018). https://doi.org/10.1117/12.2299615
  9. QIOPTIQ LTD. Access to the resource: https://www.qioptiq-shop.com/out/Graphics/en/00129267_0.pdf
  10. A. R. C. Sharman, A. Amarasinghe, and K. Ridgway, “Tool life and surface integrity aspects when drilling and hole making in Inconel 718,” J. Mat. Proc. Techn., 200, Iss.1-3, 424-432 (2008). https://doi.org/10.1016/j.jmatprotec.2007.08.080
  11. QIOPTIQ LTD. Access to the resource: https://www.qioptiq-shop.com/en/Precision-Optics/LINOS-Laseroptics-Lenses/LINOS-FTheta-Ronar-Lenses/Technical-annotations-F-Theta-Ronar/
  12. X. Wang, X. Gong, and K. Chou, “Review on powder-bed laser additive manufacturing of Inconel 718 parts,” Proc. Inst. Mech. Eng., Part B: J. Eng. Manufact., 231, Is. 11, 1890-1903 (2017). https://doi.org/10.1177/0954405415619883
  13. A. Giam, F. Chen, J. Cai, and W. Yan, “Factorial design analytics on effects of material parameter uncertainties in multiphysics modeling of additive manufacturing,” npj Comput. Mater., 9, Is. 1, art. no. 51 (2023). https://doi.org/10.1038/s41524-023-01004-9
  14. S. V. Adzhamskyy, H. A. Kononenko, and R. V. Podolskyi, “Analysis of structure after heat treatment of Inconel 718 heat-resistant alloys made by SLM-technology,” Metallofizika i Noveishie Tekhnologii, 43, No. 7, 909-924 (2021). https://doi.org/10.15407/mfint.43.07.0909
  15. Nickel 718 Parameters for Concept Laser M2 Series 5. Access to the resource: https://www.ge.com/additive/sites/default/files/2021-02/M2SERIES5_ALLOY718_CMDS_ 20210209.pdf
  16. T. Kurzynowski, K. Gruber, W. Stopyra, B. Kuźnicka, and E. Chlebus, “Correlation between process parameters, microstructure and properties of 316 L stainless steel processed by selective laser melting,” Mat. Sci. Eng.: A., 718, 64-73 (2018). https://doi.org/10.1016/j.msea.2018.01.103
  17. A. Yadollahi, N. Shamsaei, S. M. Thompson, and D. W. Seely, “Effects of process time interval and heat treatment on the mechanical and microstructural properties of direct laser deposited 316L stainless steel,” Mat. Sci. Eng.: A., 644, 171-183 (2015). https://doi.org/10.1016/j.msea.2015.07.056
  18. Q. Jia, and D. Gu, “Selective laser melting additive manufacturing of Inconel 718 superalloy parts: densification, microstructure and properties,” J. Alloys and Compounds, 585, 713-721 (2014). https://doi.org/10.1016/j.jallcom.2013.09.171
  19. R. Seede, D. Shoukr, B. Zhang, A. Whitt, S. Gibbons, P. Flater, A. Elwany, R. Arróyave, and I. Karaman, “An ultra-high strength martensitic steel fabricated using selective laser melting additive manufacturing: densification, microstructure, and mechanical properties,” Acta Materialia, 186, 199-214 (2019). https://doi.org/10.1016/j.actamat.2019.12.037