ISSN 0430-6252. Physicochemical Mechanics of Materials. 2023.
Volume 59, Issue 2
Quantitative model for the prediction of the corrosion rate of cold-rolled 316L steel
Keywords
corrosion, modeling, cold-forming, microstructure, austenitic stainless steel, martensitic transformation
Cite as
Dittes A., Mehner T., Friedrich S., Awiszus B., and Lanpke T. Quantitative model for the prediction of the corrosion rate of cold-rolled 316L steel. Physicochemical Mechanics of Materials. 2023. 59(2), 88-97.
https://doi.org/10.15407/pcmm2023.02.088
Abstract
The austenitic stainless steel 316L is used for numerous components due to its excellent corrosion resistance. However, forming of components influences the microstructure and can thus change the corrosion resistance of the steel. In this context, the corrosion rate of the steel 316L is determined for the case of uniform corrosion of various cold-rolled conditions by ageing tests in 0.5 M H2SO4. The microstrain, the martensite fraction, and the residual-stress state are quantified using X-ray diffraction. The surface roughness is measured by laser scanning microscopy. Three different model equations are derived by means of multiple regression to predict the corrosion rate as a function of the specimen properties. The analysis shows that a particularly simple model equation, which predicts the corrosion rate only via the plastic strain, shows insufficiently large deviations from the experimentally determined corrosion rates. However, a low divergence to the experimental results with a mean deviation of less than 4% is achieved by using a model equation that takes microstructural parameters and the surface ratio into account. Within this model equation, an increased corrosion rate is achieved with higher microstrain and residual compressive stress of the austenite phase as well as a higher surface-area ratio. A higher fraction of martensite is found to lower the corrosion rate.
References
- F. Dundar, E. Dur, S. Mahabunphachai, and M. Koç, “Corrosion resistance characteristics of stamped and hydroformed proton exchange membrane fuel cell metallic bipolar plates,” J. of Power Sources, 195, Is. 11, 3546-3552 (2010). https://doi.org/10.1016/j.jpowsour.2009.12.040
- M. F. Peker, Ö. N. Cora, and M. Koç, “Surface topography evolution during long-run micro-stamping of bipolar plates (BPPS) and effects on corrosion and contact resistance characteristics,” in: Proc. of the ASME 2012 Int. Mech. Eng., Congress & Exposition IMECE-2012(2012), pp. 3035-3039. https://doi.org/10.1115/IMECE2012-85461
- M. F. Peker, Ö. N. Cora, and M. Koç, “Investigations on the variation of corrosion and contact resistance characteristics of metallic bipolar plates manufactured under long-run conditions,” Int. J. of Hydrogen Energy, 36, Is. 23, 15427-15436 (2011). https://doi.org/10.1016/j.ijhydene.2011.08.067
- S. Dong, X. Chen, E. C. La Plante, M. Gussev, J. Leonard, and G. Sant, “Elucidating the grain-orientation dependent corrosion rates of austenitic stainless steels,” Mat. and Des., 191, art. no. 108583 (2020). https://doi.org/10.1016/j.matdes.2020.108583
- X. Chen, M. Gussev, M. Balonis, M. Bauchy, and S. Gaurav, “Emergence of micro-galvanic corrosion in plastically deformed austenitic stainless steels,” Mat. and Des., 203, art. no. 109614 (2021). https://doi.org/10.1016/j.matdes.2021.109614
- G. Monrrabal, A. Bautista, S. Guzman, C. Gutirrez, and F. Velasco, “Influence of cold working induced martensite on the electrochemical behavior of AISI 304 stainless steel surfaces,” J. of Mat. Res. and Techn., 8, Is. 1, 1335-1346 (2019). https://doi.org/10.1016/j.jmrt.2018.10.004
- S. Tanhaei, K. Gheisari, and S. R. Alavi Zaree, “Effect of cold rolling on the microstructural, magnetic, mechanical and corrosion properties of AISi 316L austenitic stainless steel,” Int. J. of Minerals, Metallurgy and Materials, 25, Is. 6, 630-639 (2018). https://doi.org/10.1007/s12613-018-1610-y
- V. Tandon, A. P. Patik, and R. C. Rathod, “Correlation of martensite content and dislocation density of cold worked 316L on defect densities of passivating film in acidic environment,” Mat. Res. Express., 5, Is. 8, art. no. 086515 (2018). https://doi.org/10.1088/2053-1591/aacee9
- N. Nakada, H. Ito, Y. Matsuoka, T. Tsuchiyama, and S. Takaki, “Deformation-induced martensitic transformation behavior in cold-rolled and cold-drawn type 316 stainless steel,” Acta Materialia, 58, Is. 3, 895-903 (2010). https://doi.org/10.1016/j.actamat.2009.10.004
- D. Sidane, O. Devos, M. Puiggali, M. Touzet, B. Tribollet, and V. Vivier, “Electrochemical characterization of a mechanically stressed passive layer,” Electrochemistry Communications, 13, Is. 12, 1361-1364 (2011). https://doi.org/10.1016/j.elecom.2011.08.010
- S. K. Pradhan, P. Bhuyan, L. R. Bairi, and S. Mandal, “Comprehending the role of individual microstructural features on electrochemical response and passive film behavior in type 304 austenitic stainless steel,” Corros. Sci., 180, art. no. 109187 (2021). https://doi.org/10.1016/j.corsci.2020.109187
- B. Eigenmann, and E. Macherauch, “X-ray investigation of stress states in materials [Röntgenographische untersuchung von spannungszuständen in werkstoffen: Teil III],” Materialwissenschaft und Werkstofftechnik, 27, Is. 9, 426-437 (1996). https://doi.org/10.1002/mawe.19960270907
- M. Naghizadeh, and H. Mirzadeh, “Modeling the kinetics of deformation-induced martensitic transformation in AISI 316 metastable austenitic stainless steel,” Vacuum, 157, 243-248 (2018). https://doi.org/10.1016/j.vacuum.2018.08.066
- B. Ravi Kumar, B. Mahato, and R. Singh, “Influence of cold-worked structure on electrochemical properties of austenitic stainless steels,” Metallurgical and Materials Transactions A: Physical Metallurgy and Materials Science, 38A, Is. 9, 2085-2094 (2007). https://doi.org/10.1007/s11661-007-9224-4
- F. Navaï, “Effects of tensile and compressive stresses on the passive layers formed on a type 302 stainless steel in a normal sulphuric acid bath,” J. of Mat. Sci., 30, Is. 5, 1166-1172 (1995). https://doi.org/10.1007/BF00356115
- K. Jaffré, B. Ter-Ovanessian, H. Abe, N. Mary, B. Normand, and Y. Watanabe, “Effect of mechanical surface treatments on the surface state and passive behavior of 304L stainless steel,” Metals, 11, Is. 1, art. no. 135 (2021). https://doi.org/10.3390/met11010135