ISSN 0430-6252. Physicochemical Mechanics of Materials. 2024.
Volume 60, Issue 1

Determination of the residual life of the oil pipe taking into account material degradation

Keywords

degradation of materials, residual life, oil pipeline pipe, energy approach, basic diagram of corrosion-mechanical crack growth.

Cite as

Andreikiv O. Ye., Dolinska I. Ya., Liubchak M. O., and Nastasiak S. V. Determination of the residual life of the oil pipe taking into account material degradation. Physicochemical Mechanics of Materials. 2024. 60(1), 005-011.

https://doi.org/10.15407/pcmm2024.01.005

Abstract

A method for estimating the residual life of X70 steel pipe of an oil pipeline with an external surface semi-elliptical crack, in which there is a laminar flow of oil under a pressure of 12 MPa, and a soil corrosive medium penetrates into the crack, is proposed. The residual life of such a pipe after 33 years of its operation, when corrosion-hydrogen degradation of its material takes place, was studied. Based on the experimental data of the degradation of X70 steel known in the literature, an approximate basic diagram of the corrosion-mechanical crack growth in such a material was constructed. The energy approach previously formulated by the authors to determine the residual life of an oil pipeline pipe with a corrosion crack is applied to the new problem obtained in this way, when the basic dia¬gram of such crack growth includes the simultaneous degradation of X70 steel. Graphical dependences of the residual life of the pipe on the initial size of the crack based on the simultaneous degradation of its material as well as for the cases of the reserve pipe and the pipe operated for 33 years are constructed and results are compared.

References

  1. V. M. Ivasiv, V. M. Artym, and R. O. Deinega, “Prediction of the residual life of main pipelines: problems and prospects,” Rozvidka ta Rozrobka Naftovykh i Gazovykh Rodovyshch [in Ukrainian], Is. 3, 102-108 (2007).
  2. D. Yu. Petryna, and L. H. Petryna, “The influence of a corrosive environment on modern steel main pipelines,” Rozvidka ta Rozrobka Naftovykh i Gazovykh Rodovyshch [in Ukrainian], Is. 2 (83), 95-104 (2022).
  3. H. Nykyforchyn, O. Zvirko, I. Dzioba, H. Krechkovska, M. Hredil, O. Tsyrulnyk, O. Student, S. Lipiec, and R. Pala, “Assessment of operational degradation of pipeline steels,” Materials, 14, Is. 122 (2021). Article number 3247.
  4. E. I. Kryzhanivs’kyi, and H. M. Nykyforchyn, “Specific features of hydrogen-induced corrosion degradation of steels of gas and oil pipelines and oil storage reservoirs,” Mater. Sci., 47, No. 2, 127-136 (2011). https://doi.org/10.1007/s11003-011-9390-9
  5. E. I. Kryzhanivs’kyi, and H. M. Nykyforchyn, Corrosion-Hydrogen Degradation of Oil and Gas Pipelines and its Prevention: Scientific and Technical Book in 3 volumes (V. V. Panasyuk editor) [in Ukrainian], Ivano-Frankivsk National Technical Oil and Gaz University, Ivano-Frankivsk: Vol. 1 (2010), Vol. 2 (2011), Vol. 3 (2012).
  6. H. M. Nykyforchyn, and O. T. Tsyrul’nyk, “Specific features of the in-service bulk degradation of structural steels under the action of corrosive media,” Strength of Materials, 41, Is. 6, 651-663 (2009). https://doi.org/10.1007/s11223-009-9167-7
  7. О. Ye. Andreikiv, and І. Ya. Dolinska, “Determination of the period of subcritical growth of small plane high-temperature creep cracks in structural elements,” Sci., 57, No. 2, 154-162 (2021). https://doi.org/10.1007/s11003-021-00526-1
  8. О. Ye. Andreikiv, І. Ya. Dolinska, S. V. Nastasiak, and M. S. Shefer, “Determination of the residual service life of a torsion bar under the influence of corrosive media,” Sci., 57, No. 5, 633-639 (2022). https://doi.org/10.1007/s11003-022-00589-8
  9. H. M. Nykyforchyn, S. G. Poliakov, I. V. Oryniak, Z. V. Slobodian, and R. M. Dzhala, “Strength and Durability of Oil and Gas Pipelines and Tanks,” in: V.V. Panasyuk (editor) Fracture Mechanics and Strength of Materials, Vol. 11 [in Ukrainian], Spolom, Lviv (2009).
  10. O. Tsyrulnyk, Z. Slobodian, M. Hredil, O. Zvirko, and D. Zaverbnyi, “Electrochemical indicators of operational degradation of oil and gas pipeline steels,” Fizyko-Khimichna Mekhanika Materialiv [in Ukrainian], Special Issue, No. 5, 284-289 (2006)
  11. H. N. Nykyforchyn, O. T. Tsyrulnyk, O.I. Zvirko M. I. Hredil, and V. A. Voloshyn, “Assessment of corrosion-hydrogen degradation of long-term operated main gas pipeline steels,” Zavodskaya Laboratoriya [in Russian], 79, Is. 9, 48-55 (2013).
  12. V. V. Panasyuk, O. Y. Andreykiv, and O. V. Gembara, “Hydrogen degradation of materials under long-term operation of technological equipment,” Int. J. of Hydrogen Energy, 25, Is. 1, 67-74 (2000). https://doi.org/10.1016/S0360-3199(99)00006-3
  13. N. I. Tym’yak. and O.E. Andrejkiv, “Evaluation of crack-growth rate under conditions of simultaneous action of static loading and corrosive media,” Mater. Sci., 31, No 2, 219-225 (1996). https://doi.org/10.1007/BF00558642
  14. N. I. Yadzhak, “Generalization of the equivalent area method for the case of short fatigue cracks in a three-dimensional body,” Visnyk Lvivskogo Natsionalnogo Universytetu, Ser. Mechanics and Mathematics [in Ukrainian], Is. 89, 134-141(2020). https://doi.org/10.30970/vmm.2020.89.106-122
  15. M. P. Savruk, Stress Intensity Factors in Bodies with Cracks [in Ukrainian], Naukova Dumka, Kyiv (1988)