The effect of titanium structure, manufactured by advanced technology on corrosion resistance

Keywords

titanium, manufacturing technology, structure, corrosion resistance.

Cite as

Lavrys S. M., Pohrelyuk I. M., Bilonik I. M., Danyliak M.-O. M., Bilonik D. I., Klimova A., and Shliakhetka Kh. S. The effect of titanium structure, manufactured by advanced technology on corrosion resistance. Physicochemical Mechanics of Materials. 2024. 60(5), 038-044.

https://doi.org/10.15407/pcmm2024.05.038

Abstract

A comparative assessment of the corrosion resistance of conventionally manufactured (CM) wrought titanium and titanium produced by advanced technologies was studied. Powder metallurgy (PM), additive (AM), and secondary (SM) manufacturing were chosen as the advanced titanium production methods. According to electrochemical tests, it is shown that titanium produced by advanced methods has worse corrosion resistance than wrought titanium (CM→AM→PM→SM). The lower corrosion resistance of titanium produced by the proposed methods is explained by its structural features (residual porosity, coarse grain and elevated content of impurities).

References

1. An Introduction to Titanium in Consumer Applications”, in: F. Froes (Sam), M. Qian, and M. Niinomi (editors), Titanium for Consumer Applications, Elsevier (2019), pp. 1-12. https://doi.org/10.1016/B978-0-12-815820-3.00001-0
2. I. Pohrelyuk, S. Lavrys, K. Shliakhetka, D. Savvakin, and O. Tkachuk, “Influence of manufacturing parameters on microstructure evolution and corrosion resistance of powder metallurgy titanium,” Powder Materials and Processing for Extreme Environments, 75, 816-824 (2023). https://doi.org/10.1007/s11837-022-05627-z
3. S. Dong, G. Ma, P. Lei, T. Cheng, D. Savvakin, and O. Ivasishin, “Comparative study on the densification process of different titanium powders,” Adv. Powder Technol., 32, 2300-2310 (2021). https://doi.org/10.1016/j.apt.2021.05.009
4. B. N. Mordyuk, A. I. Dekhtyar, D. G. Savvakin, and N. I. Khripta, “Tailoring porosity and microstructure of alpha-titanium by combining powder metallurgy and ultrasonic impact treatment to control elastic and fatigue properties,” J. of Mater. Eng. and Perform., 31, 5668-5678 (2022). https://doi.org/10.1007/s11665-022-06633-7
5. T. Chen, C. Suryanarayana, and C. Yang,. “Advanced titanium materials processed from titanium hydride powder,” Powder Technol., 423 (2023). Article number 118504. https://doi.org/10.1016/j.powtec.2023.118504
6. O. Ivasishin, and V. Moxson, “Low-cost titanium hydride powder metallurgy”, in: M. Qian, and F. H. (Sam) Froes (editors), Titanium Powder Metallurgy, Butterworth-Heinemann (2015), pp. 117-148. https://doi.org/10.1016/B978-0-12-800054-0.00008-3
7. A. Azarniya, X. G. Colera, M. J. Mirzaali, S. Sovizi, F. Bartolomeu, M. S. Weglowski, W. W. Wits, C. Y. Yap, J. Ahn, G. Miranda, F. S. Silva, H. R. M. Hosseini, S. Ramakrishna, and A. A. Zadpoor, “Additive manufacturing of Ti-6Al-4V parts through laser metal deposition (LMD): Process, microstructure, and mechanical properties,” J. Alloys Compd., 804, 163-191 (2019). https://doi.org/10.1016/j.jallcom.2019.04.255
8. B. Dutta, and F. H. (Sam) Froes “The additive manufacturing (AM) of titanium alloys,” Met. Powder Rep., 72, 96-106 (2017). https://doi.org/10.1016/j.mprp.2016.12.062
9. T. S. Tshephe, S. O. Akinwamide, E. Olevsky, and P. A. Olubambi, “Additive manufacturing of titanium-based alloys. A review of methods, properties, challenges, and prospects,” Heliyon., 8, (2022). Article number e09041. https://doi.org/10.1016/j.heliyon.2022.e09041
10. S. Lavrys, I. Pohrelyuk, H. Veselivska, A. Skrebtsov, J. Kononenko, and Y. Marchenko “Corrosion behavior of near-alpha titanium alloy fabricated by additive manufacturing,” Mater. Corr., 73, 2063-2070 (2022). https://doi.org/10.1002/maco.202213105
11. B. Palacios, T. Paul, S. M. A. K. Mohammed, K. Orikasa, D. John, K. Rodriguez, T. Thomas, S. Langan, A. Michelson, and A. Agarwal, “Role of structural hierarchy on mechanics and electrochemistry of wire arc additive manufactured (WAAM) single phase titanium,” J. Manufact. Proc., 93, 239-249 (2023). https://doi.org/10.1016/j.jmapro.2023.03.025
12. E. Feng, D. Gao, Y. Wang, F. Yu, C. Wang, J. Wen, Y. Gao, G. Huang, and S. Xu, “A review: Sustainable recovery of titanium from secondary resources,” J. Environ. Manag., 339 (2023). Article number 117818. https://doi.org/10.1016/j.jenvman.2023.117818
13. V. Tebaldo, G. Gautier di Confiengo, D. Duraccio, and M. G. Faga, “Sustainable recovery of titanium alloy: From waste to feedstock for additive manufacturing,” Sustainability, 16 (2024). Article number 330. https://doi.org/10.3390/su16010330
14. D. I. Bilonyk, O. Ye. Kapustian, I. A. Ovchinnikova, I. M. Bilonyk, andG. M. Lapteva, “Structure and properties of ingots obtained from VT1-0 titanium sheet waste by electroslag remelting in an open crystallizer,” Suchasna Elektrometalurgiya [in Ukrainian], Is. 1, 25-32 (2023). https://doi.org/10.37434/tpwj2023.04.04
15. S. Lavrys, M.-O. Danyliak, I. Pohrelyuk, and O. Tkachuk, “Improving corrosion resistance of additively manufactured Ti6Al4V titanium alloy by post heat treatment,” Procedia Struct. Integr., 53, 246-253 (2024). https://doi.org/10.1016/j.prostr.2024.01.030
16. B.Wu, Z. Pan, S. Li, D. Cuiuri, D. Ding, and H. Li, “The anisotropic corrosion behaviour of wire arc additive manufactured Ti-6Al-4V alloy in 3.5% NaCl solution,” Corr. Sci., 137, 176-183 (2018). https://doi.org/10.1016/j.corsci.2018.03.047
17. I. M. Makena, and M. B. Shongwe, “Effects of porosity on the corrosion behaviour of PM-fabricated titanium foams for biomedical applications,” Int. J. Electrochem. Sci., 19, (2024). Article number 100495. https://doi.org/10.1016/j.ijoes.2024.100495
18. V. Kulyk, Z. Duriagina, A. Kostryzhev, B. Vasyliv, and O. Marenych, “Effects of sintering temperature and yttria content on microstructure, phase balance, fracture surface morphology, and strength of yttria-stabilized zirconia ,”Appl. Sci., 12 (2022). Article number 11617. https://doi.org/10.3390/app122211617
19. K. Meng, K. Guo, Q. Yu, D. Miao, C. Yao, Q. Wang, and T. Wang, “Effect of annealing temperature on the microstructure and corrosion behavior of Ti-6Al-3Nb-2Zr-1Mo alloy in hydrochloric acid solution,” Corr. Sci., 183 (2021). Article number 109320. https://doi.org/10.1016/j.corsci.2021.109320
20. X. Zhong, S. Yu, J. Hu, L. Chen, Y. Shi, Z. Zhang, S. Gao, D. Zeng, T. Shi, “Corrosion electrochemical behaviors of titanium in HCl-acidizing fluid used in natural gas exploitation,” Int. J. Electrochem. Sci., 12, 2875-2892 (2017). https://doi.org/10.20964/2017.04.26
21. A. Stricker, T. Bergfeldt, T. Fretwurst, O. Addison, R. Schmelzeisen, R. Rothweiler, K. Nelson, and C. Gross, “Impurities in commercial titanium dental implants – A mass and optical emission spectrometry elemental analysis,” Dent. Mater., 38, 1395-1403 (2022). https://doi.org/10.1016/j.dental.2022.06.028
22. J. Fojt, L. Joska, and J. Málek, “Corrosion behaviour of porous Ti-39Nb alloy for biomedical applications,” Corr. Sci., 71 (78-83). Article number 78. https://doi.org/10.1016/j.corsci.2013.03.007